Packaging Guide for Devices Containing Li-Ion Batteries

  • Updated

This guide outlines the requirements for safely packaging devices that contain lithium-ion (Li-Ion) batteries for shipment.


General Requirements

Before packaging, ensure the following:

  • Devices must be switched off.

  • Batteries must be securely installed inside the devices.

  • Devices must be protected from accidental activation.

  • Batteries must be undamaged and not swollen.


Packaging Requirements

The packaging must meet the following standards:

  • The outer package must be rigid and able to withstand a 1.2 meter drop without:

    • Devices or batteries being damaged

    • Devices activating

    • Devices moving into contact with each other

  • Each device must be individually protected to prevent:

    • Contact with other devices

    • Movement inside the package

    • Accidental activation

  • Inner packaging materials (e.g., foam, bubble wrap) must be used to fill empty space inside the box.

  • Avoid unnecessary open space in the package.

  • Maximum package weight: 25 kg

  • Maximum battery content per package: 5 kg
    (Equipment weight is not included in this limit.)


Lithium Battery (LB) Label Requirements

An LB label must be applied when the shipment contains three (3) or more devices with Li-Ion batteries (find a downloadable label in the bottom of this article)

Label requirements:

  • Minimum size: 100 × 100 mm

  • Must be clearly visible on the package

  • Must be printed in color

  • Must include the red dashed border

Note:
For road transport, the LB label requirement applies only to certain carriers.
If you are unsure whether the label is required, contact your designated logistics contact person.